5 Easy Steps to Make Crispy Zucchini Chips with Basil Mayo – Healthy & Delicious
Introduction
Craving a crispy, savory snack but want a healthier alternative to traditional potato chips? Crispy zucchini chips with basil mayo are the answer! These golden, crunchy bites offer the perfect combination of flavor and texture without the extra guilt. Whether baked, fried, or air-fried, zucchini chips are a light yet satisfying treat, and when paired with a creamy, herby basil mayo, they become downright irresistible.
Zucchini is an excellent choice for making chips because it is low in calories, high in fiber, and packed with essential vitamins and minerals. Plus, it’s super easy to prepare and cook, making it a great option for quick snacks, party appetizers, or even a side dish. If you’re looking for a fun way to enjoy more vegetables, this recipe is for you!
In this guide, we’ll walk you through everything from choosing the best zucchini to different cooking methods, seasoning variations, and, of course, the delicious basil mayo dip. Let’s get started!

Table of Contents
Ingredients Required
Ingredients for Zucchini Chips
To make these crispy zucchini chips, you’ll need:
- 2 medium zucchinis, thinly sliced
- ½ cup breadcrumbs (panko for extra crunch)
- ¼ cup grated Parmesan cheese (optional but highly recommended)
- ½ teaspoon garlic powder
- ½ teaspoon paprika
- Salt and black pepper, to taste
- 1 egg (or 2 tablespoons milk for egg-free option)
- ½ cup flour (all-purpose, almond, or gluten-free flour)
- Cooking spray or oil for frying
Substitutes:
- For gluten-free: Use almond flour or gluten-free breadcrumbs.
- For dairy-free: Swap Parmesan cheese with nutritional yeast.
- For egg-free: Use plant-based milk or a flax egg.
Ingredients for Basil Mayo
- ½ cup mayonnaise (or Greek yogurt for a lighter version)
- 2 tablespoons fresh basil, finely chopped
- 1 teaspoon lemon juice
- 1 clove garlic, minced
- Salt and pepper, to taste
Step-by-Step Recipe for Crispy Zucchini Chips
Step 1 – Preparing the Zucchini
Start by washing and drying the zucchini thoroughly. Since zucchini holds a lot of moisture, it’s important to remove as much water as possible before cooking to achieve crispiness.
How to slice zucchini for chips:
- Use a sharp knife or mandoline slicer to cut even, thin slices (about ⅛-inch thick).
- If the slices are too thick, the chips may turn out soggy.
- Pro tip: Lightly sprinkle the slices with salt and let them sit for 10 minutes to draw out excess moisture. Pat them dry with a paper towel before coating.
Step 2 – Coating and Seasoning
- Prepare the coating: In a shallow bowl, mix breadcrumbs, Parmesan cheese, garlic powder, paprika, salt, and black pepper.
- Whisk the egg in another bowl.
- Dredge each zucchini slice in flour, dip it in the egg (or milk substitute), and coat it with the breadcrumb mixture. Press gently so the coating sticks well.
Step 3 – Cooking Methods
Option 1: Baking for a Healthier Choice
- Preheat your oven to 425°F (220°C).
- Line a baking sheet with parchment paper and arrange the zucchini slices in a single layer.
- Lightly spray with cooking oil to enhance crispiness.
- Bake for 20-25 minutes, flipping halfway through, until golden and crispy.
Option 2: Frying for Extra Crunch
- Heat about ½ inch of oil in a pan over medium heat.
- Fry zucchini slices in small batches for 2-3 minutes per side until golden brown.
- Remove and place on a paper towel to absorb excess oil.
Option 3: Air Fryer for Quick & Healthy Results
- Preheat the air fryer to 375°F (190°C).
- Arrange the zucchini chips in a single layer.
- Lightly spray with oil and air fry for 8-10 minutes, flipping halfway through.
Making the Basil Mayo Dipping Sauce
Step 1 – Mixing the Ingredients
In a small bowl, combine:
- Mayonnaise (or Greek yogurt)
- Chopped fresh basil
- Minced garlic
- Lemon juice
- Salt and pepper
Step 2 – Blending for a Smooth Texture
- Whisk everything together until well combined.
- If you prefer an ultra-smooth texture, blend the mixture in a food processor.
- Chill for 10-15 minutes before serving to enhance the flavors.

Serving Suggestions and Flavor Variations
Dipping Sauce Alternatives
If you want to mix things up, try these dipping sauce variations:
- Garlic Aioli – Blend roasted garlic into mayo for a rich flavor.
- Spicy Sriracha Mayo – Add sriracha or hot sauce for a spicy kick.
- Ranch Dressing – A classic, creamy pairing.
Seasoning Variations for Zucchini Chips
- Spicy Kick – Add chili flakes or cayenne pepper.
- Cheesy Flavor – Increase Parmesan or sprinkle with cheddar powder.
- Herb-Infused – Add Italian seasoning or oregano.
Nutritional Benefits of Zucchini Chips
Zucchini is a nutrient-dense vegetable that provides multiple health benefits:
- Low in Calories – A great alternative to potato chips.
- Rich in Antioxidants – Helps fight inflammation.
- High in Fiber – Supports digestion.
- Contains Vitamin C and Potassium – Boosts immunity and heart health.
Storage and Reheating Tips
How to Store Leftovers
- Place zucchini chips in an airtight container at room temperature for 1 day or in the fridge for up to 3 days.
- Keep the basil mayo refrigerated in a sealed container for up to 5 days.
Best Ways to Reheat Zucchini Chips
- Oven: Reheat at 350°F (175°C) for 5 minutes.
- Air Fryer: Heat at 375°F (190°C) for 3 minutes.
- Avoid microwaving, as it makes them soggy.
Conclusion
Crispy zucchini chips with basil mayo are a must-try snack—light, crunchy, and packed with flavor! They are easy to make, can be baked, fried, or air-fried, and pair beautifully with a creamy dipping sauce. Whether you’re looking for a healthy alternative to potato chips or a fun way to enjoy zucchini, this recipe is guaranteed to satisfy your cravings.
Experiment with different seasonings and dips to create your own perfect version. Give it a try and let us know how it turns out!
FAQs
1. Can I use almond flour instead of breadcrumbs?
Yes! Almond flour is a great low-carb and gluten-free alternative.
2. How do I prevent my zucchini chips from becoming soggy?
- Slice them thinly and evenly.
- Salt them and let them sit for 10 minutes before patting dry.
- Avoid overcrowding on the baking sheet.
3. Can I make zucchini chips without an oven or air fryer?
Yes! You can pan-fry them for an extra crispy texture.
4. How long does basil mayo last in the fridge?
Up to 5 days in an airtight container.
5. Can I use Greek yogurt instead of mayo?
Absolutely! Greek yogurt makes a lighter, tangy dip.